Viaduct Wall Coating
Quick Specifications
Packaging Units:
4 and 20 Ltr
Packaging Type:
Paste / Liquid
Colors:
White
Quick Specifications
Packaging Units:
4 and 20 Ltr
Packaging Type:
Paste / Liquid
Colors:
White
Key Features
Zero R&D Investment
Move directly into production without spending time, money, or manpower on formulation trials or lab development.
Faster Market Entry
Launch a high-quality Tile Adhesive Type 3 within days, not months, giving you a strong competitive edge.
Guaranteed Batch Consistency
Every batch performs the same, thanks to a validated recipe and controlled polymer system that eliminates formulation guesswork.
Reduced Raw Material Complexity
One smart polymer system replaces multiple additives, simplifying procurement, storage, and inventory management.
Higher Production Efficiency
Clear mixing ratios and streamlined processes enable faster manufacturing cycles with minimal supervision.
Compliance Without Effort
Achieve EN 12004 (C1) and IS 15477 (type 3) standards effortlessly through a formulation that’s already engineered for compliance.
Stronger Market Positioning
Deliver a premium adhesive with superior adhesion and workability, building trust with distributors, contractors, and end users.
Cost-Optimised Manufacturing
Efficient polymer performance enhances coverage and strength, improving margin potential for manufacturers.
Scalable Production
Whether you're producing small batches or expanding to high-output manufacturing, the formulation scales seamlessly.
Minimal Skill Dependency
A simplified formulation process means you don’t require highly skilled chemists to maintain product quality.
Complete Technical Support in One Box
From recipe to QC parameters, everything needed for smooth production is already included.
Lower Risk, Higher Reliability
A proven, controlled system reduces production errors, customer complaints, and product failures, protecting your brand reputation.
Technical Specifications
Parameters
Results
Colour
Grey/White Powder
Mixing Ratio (Powder : Water)
3.5 : 1
Bulk Density
1.3 – 1.5 gm/cc
Mixing Density
1.7 – 1.9 gm/cc
Pot Life
2 Hours (Provides a comfortable working window without premature hardening)
Open Time
~ 30 Minutes (Ensures adequate time for tile placement and alignment)
Adjustability Time
~ 30 Minutes (Allows repositioning of tiles after application)
Final Setting Time
24 Hours
Coverage (20 Kg Bag)
55-60 Sq. Ft. @3mm bed thickness
Maximum Bed Thickness
15 mm
How to Use Viaduct Blackbox in Manufacturing
Prepare Your Mixing Equipment
Ensure the mixer (ribbon, plough, or high-speed blender) is clean, dry, and free from previous batch residues.
Measure the Required Raw Materials
Weigh cement, fillers, and additives as per the prescribed formulation included in the Blackbox technical sheet.
Open the Blackbox Polymer System
Carefully open the sealed Blackbox and confirm that the material is moisture-free and ready for use.
Add the Polymer to Dry Materials
Introduce the Blackbox polymer into the mixer along with the pre-weighed raw materials in the recommended ratio.
Begin Dry Mixing
Start the mixer and allow the materials to blend uniformly for the time specified in the formulation guide to ensure even dispersion.
Perform Mixing Consistency Check
Stop the mixer briefly and visually inspect texture, colour uniformity, and flow characteristics as per QC guidelines.
Complete the Final Blend
Run the mixer for the remaining prescribed time to achieve a fully homogeneous Tile Adhesive type 3 powder.
Conduct QC Verification
Check bulk density, mixing density, flow, retention, and basic adhesion benchmarks to ensure the batch meets type 3 specifications.
Frequently Asked Questions
What is Viaduct Wall Coating?
It is a polymer-modified coating used to protect and enhance wall surfaces.
Where is Wall Coating commonly used?
It is used on interior and exterior plastered walls and masonry surfaces.
Does it improve water resistance?
Yes, it helps reduce moisture absorption and surface dampness.
Is it suitable for exterior applications?
Yes, it is suitable for both interior and exterior wall surfaces.
Is the product available in multiple packaging sizes?
Yes, standard and customised packaging sizes are available.
Can it be applied on concrete and plaster surfaces?
Yes, it bonds effectively to plaster, masonry, and concrete substrates.
How is batch consistency maintained during production?
Each batch undergoes controlled blending and verification for viscosity, adhesion, and stability.
Are raw materials quality-checked before production?
Yes, approved-grade polymers and additives are used.
Is the product tested before dispatch?
Yes, Technical Data Sheets and product specifications are provided.
Can production be scaled for high-volume orders?
Yes, manufacturing capacity supports both small and bulk supply requirements.
Is batch traceability maintained?
Yes, batch numbers and documentation ensure traceability.
Do you provide private labelling for Wall Coating?
Yes, complete private-label and branding support is available.
Can packaging design and labelling be customised?
Yes, packaging size, label design, and regulatory details can be tailored.
Do you provide technical documentation?
Yes, Technical Data Sheets and product specifications are provided.
Is exclusivity possible under agreement?
Exclusivity terms can be defined under mutual commercial agreements.
Do you support long-term supply contracts?
Yes, structured supply agreements can be established.
Is ongoing technical support available?
Yes, support is available for product positioning, quality queries, and performance clarification.
How should Wall Coating be stored?
Store in a cool, dry place away from direct sunlight and extreme temperatures.
Can exposure to heat affect product stability?
Yes, extreme temperatures may affect performance; controlled storage is recommended.
Should containers remain sealed during storage?
Yes, keep containers tightly closed to prevent contamination.
Does the product have a defined shelf life?
Yes, shelf life details are mentioned on packaging and technical documentation.
Are there special handling precautions during bulk transfer?
Standard handling procedures and clean transfer equipment are recommended.
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