Stone & Tiles Care
Viaduct Sealer
Quick Specifications
Packaging Units:
1 / 5 Litre
Packaging Type:
Liquid
Colors:
Clear / Light Tint (as per variant)
Quick Specifications
Packaging Units:
1 / 5 Litre
Packaging Type:
Liquid
Colors:
Clear / Light Tint (as per variant)
Key Features
Zero R&D Investment
Move directly into production without spending time, money, or manpower on formulation trials or lab development.
Faster Market Entry
Launch a high-quality Tile Adhesive Type 3 within days, not months, giving you a strong competitive edge.
Guaranteed Batch Consistency
Every batch performs the same, thanks to a validated recipe and controlled polymer system that eliminates formulation guesswork.
Reduced Raw Material Complexity
One smart polymer system replaces multiple additives, simplifying procurement, storage, and inventory management.
Higher Production Efficiency
Clear mixing ratios and streamlined processes enable faster manufacturing cycles with minimal supervision.
Compliance Without Effort
Achieve EN 12004 (C1) and IS 15477 (type 3) standards effortlessly through a formulation that’s already engineered for compliance.
Stronger Market Positioning
Deliver a premium adhesive with superior adhesion and workability, building trust with distributors, contractors, and end users.
Cost-Optimised Manufacturing
Efficient polymer performance enhances coverage and strength, improving margin potential for manufacturers.
Scalable Production
Whether you're producing small batches or expanding to high-output manufacturing, the formulation scales seamlessly.
Minimal Skill Dependency
A simplified formulation process means you don’t require highly skilled chemists to maintain product quality.
Complete Technical Support in One Box
From recipe to QC parameters, everything needed for smooth production is already included.
Lower Risk, Higher Reliability
A proven, controlled system reduces production errors, customer complaints, and product failures, protecting your brand reputation.
Technical Specifications
Parameters
Results
Colour
Grey/White Powder
Mixing Ratio (Powder : Water)
3.5 : 1
Bulk Density
1.3 – 1.5 gm/cc
Mixing Density
1.7 – 1.9 gm/cc
Pot Life
2 Hours (Provides a comfortable working window without premature hardening)
Open Time
~ 30 Minutes (Ensures adequate time for tile placement and alignment)
Adjustability Time
~ 30 Minutes (Allows repositioning of tiles after application)
Final Setting Time
24 Hours
Coverage (20 Kg Bag)
55-60 Sq. Ft. @3mm bed thickness
Maximum Bed Thickness
15 mm
How to Use Viaduct Blackbox in Manufacturing
Prepare Your Mixing Equipment
Ensure the mixer (ribbon, plough, or high-speed blender) is clean, dry, and free from previous batch residues.
Measure the Required Raw Materials
Weigh cement, fillers, and additives as per the prescribed formulation included in the Blackbox technical sheet.
Open the Blackbox Polymer System
Carefully open the sealed Blackbox and confirm that the material is moisture-free and ready for use.
Add the Polymer to Dry Materials
Introduce the Blackbox polymer into the mixer along with the pre-weighed raw materials in the recommended ratio.
Begin Dry Mixing
Start the mixer and allow the materials to blend uniformly for the time specified in the formulation guide to ensure even dispersion.
Perform Mixing Consistency Check
Stop the mixer briefly and visually inspect texture, colour uniformity, and flow characteristics as per QC guidelines.
Complete the Final Blend
Run the mixer for the remaining prescribed time to achieve a fully homogeneous Tile Adhesive type 3 powder.
Conduct QC Verification
Check bulk density, mixing density, flow, retention, and basic adhesion benchmarks to ensure the batch meets type 3 specifications.
Frequently Asked Questions
Do you offer private labelling for Surface Sealer?
Yes. Complete private label and packaging customisation support is available.
Can different finish variants be supplied?
Yes. Natural look, matt, and gloss variants can be aligned with your brand positioning.
How is batch consistency ensured?
Each batch undergoes stability, clarity, and viscosity checks before dispatch.
Is exclusivity available for specific regions?
Exclusivity terms can be defined under mutual commercial agreements.
Do you provide technical documentation?
Yes. TDS and safety documentation are provided.
How is batch consistency maintained during production?
Each batch is produced under controlled blending conditions and verified for viscosity, clarity, and protective performance before packaging.
Are raw materials quality-checked before manufacturing?
Yes. Only approved-grade chemical components are used, and incoming materials undergo quality verification.
Is the product tested before dispatch?
Exclusivity terms can be structured under mutual commercial agreements.
Can the formulation be adjusted based on finish requirements?
Yes. Variants such as natural look, matt finish, or gloss finish can be aligned based on market needs.
Is production scalable for bulk orders?
Yes. Manufacturing capacity supports both moderate and large-volume supply requirements.
Do you provide private labelling for Sealer?
Yes. Complete private label and packaging customisation support is available.
Can packaging sizes be customised?
Yes. Standard sizes such as 1L, 5L, and 20L are available, and custom packaging can be arranged.
Is exclusivity possible for a defined territory?
Exclusivity terms can be structured under mutual commercial agreements.
Do you provide technical documentation?
Yes. Technical Data Sheets (TDS), safety documentation, and product specifications are provided.
How do you ensure supply stability?
Structured production planning and defined supply schedules ensure consistent availability.
Is long-term supply support available?
Yes. Long-term agreements can be established for stable sourcing and pricing.
How should the Sealer be stored?
Store in a cool, dry place away from direct sunlight and extreme temperatures.
Should containers remain sealed during storage?
Yes. Containers must remain tightly sealed to prevent contamination or evaporation.
Can exposure to heat affect performance?
Yes. Excessive heat may impact product stability and performance.
Is there a defined shelf life?
Yes. Shelf life details are mentioned on packaging and technical documentation.
Are special handling precautions required during bulk transfer?
Standard protective measures such as gloves and eye protection are recommended.
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