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viaduct

NOTE: Confidentiality Assurance, your formulation remains 100% confidential. The recipe, technical ratios, and production method provided through Viaduct Blackbox are exclusive to your manufacturing unit. We do not share, disclose, or resell your customized recipe to any other manufacturer under any circumstances.

Grout

Viaduct Epoxy Tile Grout 2K

Viaduct Blackbox for Repair Mortar is a pre-engineered formulation system designed to help manufacturers produce high-performance, polymer-modified repair mortar for structural and non-structural concrete repairs. Built on a controlled formulation approach, it ensures strong bonding, low shrinkage, and durable repair performance across a wide range of repair conditions.
This grout is ideal for ceramic, vitrified, porcelain, and natural stone tiles in both residential and commercial spaces where hygiene, aesthetics, and performance are critical. Its low water absorption and non-porous structure make it suitable for wet areas, kitchens, balconies, and high-traffic zones.
Manufactured under defined quality standards, Viaduct Epoxy 2K UV Grout provides manufacturers and private-label brands a high-performance solution built for advanced joint protection and long-lasting finish.
NOTE: Confidentiality Assurance, your formulation remains 100% confidential. The recipe, technical ratios, and production method provided through Viaduct Blackbox are exclusive to your manufacturing unit. We do not share, disclose, or resell your customized recipe to any other manufacturer under any circumstances.

Quick Specifications

Packaging Units:

1 / 5 KG (Two-Component Kit)

Packaging Type:

Resin (Part A) + Hardener (Part B)

Colors:

White / Grey / Custom Shades

Quick Specifications

Packaging Units:

1 / 5 KG (Two-Component Kit)

Packaging Type:

Resin (Part A) + Hardener (Part B)

Colors:

White / Grey / Custom Shades

Key Features

Zero R&D Investment

Start repair mortar production immediately without formulation development or lab testing.

Excellent Bond Strength

Ensures strong adhesion to existing concrete and masonry substrates.

Low Shrinkage Performance

Minimizes cracking and debonding after application.

Polymer-Modified System

Improves flexibility, durability, and long-term repair integrity.

Easy Workability

Smooth, trowel-friendly consistency for patching and profiling.

Crack & Spall Repair Ready

Suitable for repairing honeycombs, surface defects, and damaged concrete.

Consistent Batch Quality

Validated formulation ensures repeatable performance across batches.

Fast Repair Turnaround

Supports quicker repair cycles and reduced downtime.

Scalable Manufacturing

Suitable for both small-scale units and large industrial plants.

Minimal Skill Dependency

Production teams can follow the formulation without specialist chemists.

Cleaner Production Process

Controlled formulation reduces dust and inconsistency.

Complete Technical Support in One Box

Recipe, mixing ratios, QC parameters, and production guidelines included.

Technical Specifications

Detailed technical specifications and performance characteristics of Products

Parameters

Results

Colour

Grey

Application

Concrete Repair & Patching

Bond Strength

High

Shrinkage

Low

Workability

Smooth & trowelable

Polymer Modification

Yes

Crack Resistance

Improved

Thickness Range

Suitable for patch repairs

Curing Behaviour

Controlled & stable

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How to Use Viaduct Blackbox in Manufacturing

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Prepare Mixing Equipment

Ensure mixers are clean, dry, and free from previous batch residues.

Measure Raw Materials

Weigh cement, graded sand, fillers, and additives as per the formulation guide.

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Open the Blackbox System

Check that the polymer system is moisture-free and ready for blending.

Add Blackbox to Dry Mix

Introduce the Blackbox polymer into the mixer along with measured raw materials.

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Blend Uniformly

Mix for the prescribed duration to achieve a homogeneous repair mortar powder.

QC Verification

Check workability, bulk density, and basic bonding parameters as per QC guidelines.

Packing & Storage

Pack the finished product into bags, seal properly, and store in dry conditions.

Knowledge Base

Technical Data Sheet (TDS), Product Brochure, Application Guidelines.

Knowledge Base

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TDS PDF

pdf-1

Brochure

Frequently Asked Questions

Get answers to common questions about AAC blocks, construction techniques, and project requirements
What is Viaduct Epoxy 2K UV Grout used for?

It is used for filling tile joints in applications requiring high durability, stain resistance, and UV stability.

2K refers to a two-component system consisting of resin (Part A) and hardener (Part B).

Yes. Its low water absorption makes it suitable for bathrooms, kitchens, and balconies.

Yes. It is formulated with UV-resistant properties to maintain colour stability.

Yes. Epoxy grout provides higher chemical resistance and mechanical strength.

How is ratio accuracy maintained between Part A and Part B?

Controlled filling and ratio verification processes ensure accurate component balance.

Yes. Resin systems, hardeners, and pigments undergo strict quality verification.

Exclusivity terms can be structured under mutual commercial agreements.

Controlled pigment dosing and batch verification ensure uniform shade.

Yes. Manufacturing capacity supports moderate and high-volume supply.

Do you provide private labelling for Epoxy 2K UV Grout?

Yes. Complete branding and packaging customisation support is available.

Yes. Kit size and packaging format can be tailored based on market requirements.

Exclusivity terms can be structured under mutual commercial agreements.

Yes. TDS, safety sheets, and product specifications are provided.

Yes. Structured supply agreements can be established.

How should Epoxy 2K UV Grout be stored?

Store in a cool, dry place away from direct sunlight and heat.

Yes. Both resin and hardener containers must remain tightly sealed.

Yes. Excessive heat or freezing conditions may impact product stability.

Yes. Shelf life details are mentioned on packaging and documentation.

Yes. Gloves and protective eyewear are recommended during bulk handling.

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Industry Knowledge Hub

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Still Have Questions?

Our technical experts are here to help with your specific project requirements and questions.

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