Special
Viaduct Blackbox for Micro Concrete
Quick Specifications
Packaging Units:
25 / 40 KG
Packaging Type:
Powder
Colors:
Grey
Quick Specifications
Packaging Units:
25 / 40 KG
Packaging Type:
Powder
Colors:
Grey
Key Features
Zero R&D Investment
Start repair mortar production immediately without formulation development or lab testing.
Excellent Bond Strength
Ensures strong adhesion to existing concrete and masonry substrates.
Low Shrinkage Performance
Minimizes cracking and debonding after application.
Polymer-Modified System
Improves flexibility, durability, and long-term repair integrity.
Easy Workability
Smooth, trowel-friendly consistency for patching and profiling.
Crack & Spall Repair Ready
Suitable for repairing honeycombs, surface defects, and damaged concrete.
Consistent Batch Quality
Validated formulation ensures repeatable performance across batches.
Fast Repair Turnaround
Supports quicker repair cycles and reduced downtime.
Scalable Manufacturing
Suitable for both small-scale units and large industrial plants.
Minimal Skill Dependency
Production teams can follow the formulation without specialist chemists.
Cleaner Production Process
Controlled formulation reduces dust and inconsistency.
Complete Technical Support in One Box
Recipe, mixing ratios, QC parameters, and production guidelines included.
Technical Specifications
Parameters
Results
Colour
Grey
Application
Concrete Repair & Patching
Bond Strength
High
Shrinkage
Low
Workability
Smooth & trowelable
Polymer Modification
Yes
Crack Resistance
Improved
Thickness Range
Suitable for patch repairs
Curing Behaviour
Controlled & stable
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How to Use Viaduct Blackbox in Manufacturing
Prepare Mixing Equipment
Ensure mixers are clean, dry, and free from previous batch residues.
Measure Raw Materials
Weigh cement, graded sand, fillers, and additives as per the formulation guide.
Open the Blackbox System
Check that the polymer system is moisture-free and ready for blending.
Add Blackbox to Dry Mix
Introduce the Blackbox polymer into the mixer along with measured raw materials.
Blend Uniformly
Mix for the prescribed duration to achieve a homogeneous repair mortar powder.
QC Verification
Check workability, bulk density, and basic bonding parameters as per QC guidelines.
Packing & Storage
Pack the finished product into bags, seal properly, and store in dry conditions.
Knowledge Base
Technical Data Sheet (TDS), Product Brochure, Application Guidelines.
Frequently Asked Questions
What is Viaduct Blackbox for Micro Concrete?
It is a pre-engineered formulation system that enables manufacturers to produce high-strength, flowable micro concrete for structural repair applications.
Where is micro concrete typically used?
It is used in columns, beams, foundations, jacketing works, precast repairs, and confined structural sections.
Does this micro concrete require vibration?
Minimal vibration is required due to its high flowability.
Does it bond well with old concrete?
Yes, it is designed to provide excellent bonding with existing concrete surfaces.
Do I need special machinery to manufacture micro concrete?
No. Standard concrete or mortar mixing equipment is sufficient.
Is R&D or formulation testing required?
No. The Blackbox provides a ready-to-produce formulation.
Can production be scaled easily?
Minor adjustments can be guided while maintaining performance integrity.
Does Viaduct provide technical documentation?
Yes. Complete formulation details, QC parameters, and workflow are provided.
Is technical support available after purchase?
Yes. Ongoing support is available for troubleshooting and optimisation.
Can the formulation be adjusted for local raw materials?
Minor adjustments can be guided while maintaining performance integrity.
How should the Blackbox be stored?
Store in a cool, dry place away from moisture.
How should finished micro concrete bags be stored?
Store on pallets in dry, ventilated areas.
Can moisture affect performance?
Yes. Proper storage is essential to maintain flow and strength characteristics.
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