Viaduct Blackbox for Micro Concrete
Viaduct Blackbox for Micro Concrete is a pre-engineered formulation system developed to help manufacturers produce high-strength, flowable, and shrinkage-compensated micro concrete for structural repair and strengthening applications. Built on a controlled polymer-based formulation, it ensures consistent performance, excellent flow, and dependable load-bearing strength.
Just open the Blackbox, mix it with the prescribed raw materials in the recommended ratio, and the complete micro concrete formulation is ready for production. No formulation trials. No site improvisation. No R&D investment.
This engineered system delivers high compressive strength, excellent flowability for confined sections, low shrinkage, and strong bonding with existing concrete—allowing manufacturers to offer a reliable micro concrete solution for repairs in columns, beams, foundations, jacketing works, and precision structural applications. Easy to manufacture, simple to control, and trusted in performance, Viaduct Blackbox is the smart way to produce micro concrete with confidence.
Quick Specifications
Packaging Units:
25 / 40 KG
Packaging Type:
Powder
Colors:
Grey
NOTE: Confidentiality Assurance, your formulation remains 100% confidential. The recipe, technical ratios, and production method provided through Viaduct Blackbox are exclusive to your manufacturing unit. We do not share, disclose, or resell your customized recipe to any other manufacturer under any circumstance.
Key Features
Zero R&D Investment
Start micro concrete production immediately without formulation development or lab testing.
High Compressive Strength
Delivers excellent load-bearing capacity suitable for structural repairs.
High Flowability
Designed to flow easily into congested and narrow sections without segregation.
Low Shrinkage Behaviour
Minimizes cracking and volume reduction after placement.
Excellent Bond with Old Concrete
Ensures strong adhesion to existing substrates for durable repairs.
Controlled Particle Grading
Optimized aggregate size allows smooth placement in thin and confined sections.
Consistent Batch Quality
Validated formulation ensures predictable strength and flow across batches.
Ease of Placement
Reduces vibration requirement and improves on-site application efficiency.
Scalable Manufacturing
Suitable for small units and large-scale industrial production.
Minimal Skill Dependency
Production teams can follow the formulation without specialist expertise.
Cleaner Production Process
Controlled formulation reduces dust, segregation, and inconsistency.
Complete Technical Support in One Box
Recipe, mixing ratios, QC parameters, and production guidelines included.
Technical Specifications
Detailed technical specifications and performance characteristics of AAC Block – Ultra Light
Parameters
Results
Colour
Grey
Application
Structural Repair & Strengthening
Flowability
High
Shrinkage
Low
Aggregate Size
Controlled micro grading
Compressive Strength
High
Bond Strength
Excellent
Placement
Confined & congested sections
Curing Behaviour
Controlled & stable
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Property
Value
Standard
Density
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Compressive Strength
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Dry Density
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Thermal Conductivity
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Fire Resistance
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Water Absorption
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Drying Shrinkage
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Modulus of Elasticity
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How to Use Viaduct Blackbox in Manufacturing
Prepare Mixing Equipment
Ensure mixers are clean, dry, and free from previous batch residues.
Measure Raw Materials
Weigh cement, graded aggregates, fillers, and additives as per the formulation guide.
Open the Blackbox System
Check that the polymer system is moisture-free and ready for blending.
Add Blackbox to Dry Mix
Introduce the Blackbox polymer into the mixer along with measured raw materials.
Blend Uniformly
Mix for the prescribed duration to achieve a homogeneous micro concrete powder.
QC Verification
Check flowability, bulk density, and basic strength parameters as per QC guidelines.
Packing & Storage
Pack the finished product into bags, seal properly, and store in dry conditions.
Knowledge Base
Technical Data Sheet (TDS), Product Brochure, Application Guidelines.
Frequently Asked Questions
Get answers to common questions about AAC blocks, construction techniques, and project requirements
It is a pre-engineered formulation system that enables manufacturers to produce high-strength, flowable micro concrete for structural repair applications.
It is used in columns, beams, foundations, jacketing works, precast repairs, and confined structural sections.
Minimal vibration is required due to its high flowability.
Yes, it is designed to provide excellent bonding with existing concrete surfaces.
No. Standard concrete or mortar mixing equipment is sufficient.
No. The Blackbox provides a ready-to-produce formulation.
Yes. The formulation supports scalable manufacturing.
Yes. Complete formulation details, QC parameters, and workflow are provided.
Yes. Ongoing support is available for troubleshooting and optimisation.
Yes. Proper storage is essential to maintain flow and strength characteristics.
Store in a cool, dry place away from moisture.
Store on pallets in dry, ventilated areas.
Yes. Proper storage is essential to maintain flow and strength characteristics.
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Still Have Questions?
Our technical experts are here to help with your specific project requirements and questions.