Viaduct Blackbox for Floor Screed
Viaduct Blackbox for Floor Screed is a pre-engineered formulation system designed to help manufacturers produce high-quality, durable, and uniform floor screed for base levelling and surface preparation. Built on a controlled polymer-based formulation approach, it ensures consistent strength, reduced shrinkage, and reliable workability across residential, commercial, and industrial flooring applications.
Just open the Blackbox, mix it with the prescribed raw materials in the recommended ratio, and the complete floor screed formulation is ready for production. No formulation trials. No on-site inconsistencies. No R&D investment.
This engineered system delivers stable performance, smooth levelling characteristics, and uniform batch quality allowing manufacturers to offer a dependable floor screed solution suitable for tiles, stone, vinyl, epoxy, and other floor finishes. Easy to manufacture, simple to control, and trusted in performance, Viaduct Blackbox is the smart way to produce floor screed with confidence.
Quick Specifications
Packaging Units:
25 / 40 KG
Packaging Type:
Powder
Colors:
Grey
NOTE: Confidentiality Assurance, your formulation remains 100% confidential. The recipe, technical ratios, and production method provided through Viaduct Blackbox are exclusive to your manufacturing unit. We do not share, disclose, or resell your customized recipe to any other manufacturer under any circumstance.
Key Features
Zero R&D Investment
Start floor screed production immediately without formulation development or lab testing.
Consistent Strength & Density
Delivers uniform compressive strength across the entire floor surface.
Reduced Shrinkage
Minimises cracking and curling during curing and service life.
Good Workability
Smooth, easy-to-spread consistency suitable for manual and mechanical application.
Stable Levelling Performance
Ensures flat and even floor bases before final floor finishes.
Controlled Setting Behaviour
Allows adequate working time while achieving reliable strength development.
Optimised Raw Material Usage
Balanced formulation improves material efficiency and cost control.
Scalable Manufacturing
Suitable for small production units as well as large-scale industrial plants.
Minimal Skill Dependency
Production teams can follow the formulation without specialised chemists.
Cleaner Production Process
Controlled formulation reduces segregation, dust, and inconsistency.
Wide Application Compatibility
Suitable for residential, commercial, and light industrial flooring bases.
Complete Technical Support in One Box
Recipe, mixing ratios, QC parameters, and production guidelines included.
Technical Specifications
Detailed technical specifications and performance characteristics of AAC Block – Ultra Light
Parameters
Results
Colour
Grey
Application
Floor Base & Levelling
Consistency
Smooth & workable
Shrinkage
Low
Strength
Optimised for flooring
Bonding
Good to concrete substrates
Thickness Range
Suitable for standard screed layers
Setting Behaviour
Controlled
Finish
Even & stable
Curing Behaviour
Stable & uniform
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Property
Value
Standard
Density
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Compressive Strength
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Dry Density
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Thermal Conductivity
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Fire Resistance
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Water Absorption
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Drying Shrinkage
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Modulus of Elasticity
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How to Use Viaduct Blackbox in Manufacturing
Prepare Mixing Equipment
Ensure mixers are clean, dry, and free from residues of previous batches.
Measure Raw Materials
Weigh cement, graded aggregates, fillers, and additives as per the formulation guide.
Open the Blackbox System
Confirm the polymer system is moisture-free and ready for blending.
Add Blackbox to Dry Mix
Introduce the Blackbox polymer into the mixer along with measured raw materials.
Blend Uniformly
Mix for the prescribed duration to achieve a homogeneous floor screed powder.
QC Verification
Check bulk density, flow, consistency, and basic strength parameters.
Packing & Storage
Pack the finished screed into bags, seal properly, and store in dry conditions.
Knowledge Base
Technical Data Sheet (TDS), Product Brochure, Application Guidelines.
Frequently Asked Questions
Get answers to common questions about AAC blocks, construction techniques, and project requirements
It is a pre-engineered formulation system that enables manufacturers to produce consistent, high-quality floor screed without formulation complexity.
It is used as a base layer for tiles, stone, vinyl, epoxy, and other floor finishes.
Yes, the formulation supports residential, commercial, and light industrial applications.
Yes, the polymer-controlled system reduces shrinkage and cracking.
No. Standard mortar or concrete mixing equipment is sufficient.
No. The Blackbox provides a ready-to-produce formulation.
Yes. The formulation supports scalable manufacturing.
Yes. Complete formulation details, QC parameters, and production workflow are provided.
Yes. Ongoing support is available for troubleshooting and optimisation.
Yes. Proper storage is essential to maintain strength and workability.
Store in a cool, dry place away from moisture.
Store on pallets in dry, ventilated areas.
Yes. Proper storage is essential to maintain strength and workability.
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