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viaduct

Viacrete crystalline waterproof
NOTE: Confidentiality Assurance, your formulation remains 100% confidential. The recipe, technical ratios, and production method provided through Viaduct Blackbox are exclusive to your manufacturing unit. We do not share, disclose, or resell your customized recipe to any other manufacturer under any circumstances.

Waterproofing

Viaduct 2K Waterproofing System

Viaduct Blackbox for Repair Mortar is a pre-engineered formulation system designed to help manufacturers produce high-performance, polymer-modified repair mortar for structural and non-structural concrete repairs. Built on a controlled formulation approach, it ensures strong bonding, low shrinkage, and durable repair performance across a wide range of repair conditions.
When mixed in the recommended ratio, the system produces a brushable or trowelable coating that bonds strongly to concrete and masonry substrates. It helps prevent water ingress, improves crack-bridging ability, and enhances durability in wet and damp environments.
Manufactured under controlled quality parameters, Viaduct 2K Waterproofing System offers consistent performance, reliable adhesion, and long-term waterproofing protection, making it suitable for residential, commercial, and infrastructure applications.
NOTE: Confidentiality Assurance, your formulation remains 100% confidential. The recipe, technical ratios, and production method provided through Viaduct Blackbox are exclusive to your manufacturing unit. We do not share, disclose, or resell your customized recipe to any other manufacturer under any circumstances.

Quick Specifications

Packaging Units:

3 and 15 KG (Liquid + Powder Kit)

Packaging Type:

Two-Component System (Liquid + Powder)

Colors:

Grey (after mixing)

Quick Specifications

Packaging Units:

3 and 15 KG (Liquid + Powder Kit)

Packaging Type:

Two-Component System (Liquid + Powder)

Colors:

Grey (after mixing)

Key Features

Zero R&D Investment

Start repair mortar production immediately without formulation development or lab testing.

Excellent Bond Strength

Ensures strong adhesion to existing concrete and masonry substrates.

Low Shrinkage Performance

Minimizes cracking and debonding after application.

Polymer-Modified System

Improves flexibility, durability, and long-term repair integrity.

Easy Workability

Smooth, trowel-friendly consistency for patching and profiling.

Crack & Spall Repair Ready

Suitable for repairing honeycombs, surface defects, and damaged concrete.

Consistent Batch Quality

Validated formulation ensures repeatable performance across batches.

Fast Repair Turnaround

Supports quicker repair cycles and reduced downtime.

Scalable Manufacturing

Suitable for both small-scale units and large industrial plants.

Minimal Skill Dependency

Production teams can follow the formulation without specialist chemists.

Cleaner Production Process

Controlled formulation reduces dust and inconsistency.

Complete Technical Support in One Box

Recipe, mixing ratios, QC parameters, and production guidelines included.

Technical Specifications

Detailed technical specifications and performance characteristics of Products

Parameters

Results

Colour

Grey

Application

Concrete Repair & Patching

Bond Strength

High

Shrinkage

Low

Workability

Smooth & trowelable

Polymer Modification

Yes

Crack Resistance

Improved

Thickness Range

Suitable for patch repairs

Curing Behaviour

Controlled & stable

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How to Use Viaduct Blackbox in Manufacturing

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Prepare Mixing Equipment

Ensure mixers are clean, dry, and free from previous batch residues.

Measure Raw Materials

Weigh cement, graded sand, fillers, and additives as per the formulation guide.

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Open the Blackbox System

Check that the polymer system is moisture-free and ready for blending.

Add Blackbox to Dry Mix

Introduce the Blackbox polymer into the mixer along with measured raw materials.

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Blend Uniformly

Mix for the prescribed duration to achieve a homogeneous repair mortar powder.

QC Verification

Check workability, bulk density, and basic bonding parameters as per QC guidelines.

Packing & Storage

Pack the finished product into bags, seal properly, and store in dry conditions.

Knowledge Base

Technical Data Sheet (TDS), Product Brochure, Application Guidelines.

Knowledge Base

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TDS PDF

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Brochure

Frequently Asked Questions

Get answers to common questions about AAC blocks, construction techniques, and project requirements
What is a 2K Waterproofing System?

It is a two-component waterproofing solution consisting of a polymer liquid and cementitious powder that form a flexible waterproof coating when mixed.

It is used on terraces, bathrooms, water tanks, balconies, and concrete surfaces requiring waterproofing.

Yes, it offers crack-bridging ability for minor structural movement.

Yes, it bonds strongly to concrete, plaster, and masonry substrates.

Yes, it is supplied as a pre-measured liquid and powder kit.

Yes, customised packaging and private-label options are available.

How is batch consistency maintained?

Both liquid and powder components are manufactured and tested under controlled quality standards.

Yes, approved-grade polymers, cement, and fillers are used.

Yes, Technical Data Sheets and product specifications are provided.

Yes, manufacturing capacity supports large-volume supply.

Yes, each kit is labelled with batch numbers and documentation.

Do you provide private labelling for 2K Waterproofing Systems?

Yes, complete private-label and branding support is available.

Yes, packaging sizes and component ratios can be customised.

Yes, Technical Data Sheets and product specifications are provided.

Yes, exclusivity terms can be defined under commercial agreements.

Yes, structured supply agreements can be established.

Yes, support is available for application guidance and performance queries.

How should the 2K Waterproofing System be stored?

Store both liquid and powder components in a cool, dry place away from moisture and direct sunlight.

Yes, exposure to moisture may cause lump formation and affect performance.

Yes, keep containers tightly closed until use.

Yes, shelf life details are mentioned on packaging and documentation.

Standard PPE and clean mixing equipment are recommended.

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Industry Knowledge Hub

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Still Have Questions?

Our technical experts are here to help with your specific project requirements and questions.

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