Viaduct Blackbox for Tile Adhesive (Type 1)
Quick Specifications
Packaging Units:
20 /40 KG
Packaging Type:
Powder
Colors:
Grey
Key Features
Zero R&D Investment
Move directly into production without spending time, money, or manpower on formulation trials or lab development.
Faster Market Entry
Launch a high-quality Tile Adhesive Type 1 within days, not months, giving you a strong competitive edge.
Guaranteed Batch Consistency
Every batch performs the same, thanks to a validated recipe and controlled polymer system that eliminates formulation guesswork.
Reduced Raw Material Complexity
One smart polymer system replaces multiple additives, simplifying procurement, storage, and inventory management.
Higher Production Efficiency
Clear mixing ratios and streamlined processes enable faster manufacturing cycles with minimal supervision.
Compliance Without Effort
Achieve EN 12004 (C1) and IS 15477 (Type 1) standards effortlessly through a formulation that’s already engineered for compliance.
Stronger Market Positioning
Deliver a premium adhesive with superior adhesion and workability, building trust with distributors, contractors, and end users.
Cost-Optimised Manufacturing
Efficient polymer performance enhances coverage and strength, improving margin potential for manufacturers.
Scalable Production
Whether you're producing small batches or expanding to high-output manufacturing, the formulation scales seamlessly.
Minimal Skill Dependency
A simplified formulation process means you don’t require highly skilled chemists to maintain product quality.
Complete Technical Support in One Box
From recipe to QC parameters, everything needed for smooth production is already included.
Lower Risk, Higher Reliability
A proven, controlled system reduces production errors, customer complaints, and product failures, protecting your brand reputation.
Technical Specifications
Detailed technical specifications and performance characteristics of Products
Parameters
Results
Colour
Grey
Mixing Ratio (Powder : Water)
3.5 : 1
Bulk Density
1.3 – 1.5 gm/cc
Mixing Density
1.7 – 1.9 gm/cc
Pot Life
2 Hours (Provides a comfortable working window without premature hardening)
Open Time
~ 20 Minutes (Ensures adequate time for tile placement and alignment)
Adjustability Time
~ 20 Minutes (Allows repositioning of tiles after application)
Final Setting Time
24 Hours
Coverage (20 Kg Bag)
55-60 Sq. Ft. @3mm bed thickness
Maximum Bed Thickness
12 mm
Time to Light Foot Traffic
16 – 24 Hours (Suitable for fast-track internal applications)
Ready for Grouting
24 Hours
Ready for Use
14 Days (Ensures complete curing and long-term strength)
How to Use Viaduct Blackbox in Manufacturing
Prepare Your Mixing Equipment
Ensure the mixer (ribbon, plough, or high-speed blender) is clean, dry, and free from previous batch residues.
Measure the Required Raw Materials
Weigh cement, fillers, and additives as per the prescribed formulation included in the Blackbox technical sheet.
Open the Blackbox Polymer System
Carefully open the sealed Blackbox and confirm that the material is moisture-free and ready for use.
Add the Polymer to Dry Materials
Introduce the Blackbox polymer into the mixer along with the pre-weighed raw materials in the recommended ratio.
Begin Dry Mixing
Start the mixer and allow the materials to blend uniformly for the time specified in the formulation guide to ensure even dispersion.
Perform Mixing Consistency Check
Stop the mixer briefly and visually inspect texture, colour uniformity, and flow characteristics as per QC guidelines.
Complete the Final Blend
Run the mixer for the remaining prescribed time to achieve a fully homogeneous Tile Adhesive Type 1 powder.
Conduct QC Verification
Check bulk density, mixing density, flow, retention, and basic adhesion benchmarks to ensure the batch meets Type 1 specifications.
Pack and Seal the Finished Adhesive
Fill the adhesive into 20kg or custom-labelled bags, seal them properly, and store them in dry, well-ventilated conditions ready for dispatch.
Frequently Asked Questions
Get answers to common questions about AAC blocks, construction techniques, and project requirements
What exactly is Viaduct Blackbox for Tile Adhesive Type 1?
Viaduct Blackbox is a pre-engineered formulation system containing a single advanced polymer designed to help manufacturers produce Tile Adhesive Type 1 with consistent quality. It includes a complete recipe, technical documentation, and QC guidelines.
What materials are included in the Blackbox?
The Blackbox contains a high-performance polymer system engineered specifically for Tile Adhesive Type 1. Manufacturers simply mix it with prescribed raw materials (cement, fillers, and additives) as per the recommended ratio.
How do manufacturers use Viaduct Blackbox in production?
Just open the Blackbox and mix the contents with the prescribed raw materials in the adequate ratio. Follow the included recipe and QC guidelines to produce Type 1 adhesive without R&D or trial batches.
What standards does the final Tile Adhesive Type 1 comply with?
When produced according to the Viaduct recipe, the adhesive aligns with: EN 12004 – C1, IS 15477 – Type 1.
Does the Blackbox include detailed formulation instructions?
Yes. Makers receive a complete production formula, ingredient list, mixing ratios, technical parameters, and process flow to ensure accurate and consistent results.
What performance characteristics can manufacturers expect from the final product?
The adhesive produced using Viaduct Blackbox offers: High bond strength, Smooth workability, Controlled pot life & open time, Excellent adhesion on ceramic & vitrified tiles, Stable consistency batch after batch.
Do manufacturers need chemists or formulation experts to use the Blackbox?
Batch time varies based on machinery, but manufacturers typically complete production quickly due to the simplified recipe and fewer ingredients, making the process faster than conventional adhesive manufacturing.
What colour will the final Tile Adhesive Type 1 be?
The output is a grey, cement-based adhesive, matching standard market expectations.
Is the Blackbox solution suitable for both small and large-scale manufacturers?
Yes. The formulation is designed to scale easily, whether you manufacture limited volumes or run large industrial production lines.
What testing and QC guidelines are provided?
The formulation is scalable. Manufacturers can produce small pilot batches or full-scale commercial volumes without compromising performance.
Does Viaduct provide support during plant trials or initial production runs?
No. The final product is water-resistant, not waterproof. It is designed specifically for internal applications as per Type 1 standards.
How often does the machinery need cleaning during production?
Standard cleaning practices after each batch are sufficient. The formulation does not cause buildup or residue when mixed properly.
How do I start the manufacturing process using Viaduct Blackbox?
Simply open the Blackbox and mix it with the prescribed raw materials, cement, fillers, and other ingredients in the recommended ratio. Follow the provided recipe to achieve consistent Tile Adhesive Type 1 output.
Do I need special machinery to manufacture using the Blackbox?
No special equipment is required. Standard tile adhesive production machinery, such as ribbon mixers or plough mixers, is sufficient for smooth blending and uniform output.
What is the ideal mixing time for the formulation?
Absolutely. We guide you on the correct grade of cement, fillers, and additives required to maintain consistent Type 1 adhesive performance.
How can I maintain batch-to-batch consistency during production?
By strictly following the prescribed raw material ratios, Mixing time, and QC checkpoints provided in the documentation, Blackbox ensures predictable, repeatable results in every batch.
Do I need a chemist to monitor the mixing and formulation?
No. The Blackbox system is designed to eliminate formulation complexity. Skilled labour or chemists are NOT required; your production team can follow the recipe and workflow with ease.
Can the formulation be customized to meet specific performance needs?
The Blackbox formulation is optimized for Type 1 adhesive performance. Minor adjustments can be made based on raw material availability, and Viaduct can guide you if customization is required.
How long does it take to complete one production batch?
Batch time varies based on machinery, but manufacturers typically complete production quickly due to the simplified recipe and fewer ingredients, making the process faster than conventional adhesive manufacturing.
Will I receive guidance on raw material sourcing?
Yes. The Blackbox includes a list of required raw materials along with quality parameters, helping you identify suitable suppliers and maintain consistent production quality.
Are there any specific environmental or storage conditions required for the polymer system?
Yes. The Blackbox includes a list of required raw materials along with quality parameters, helping you identify suitable suppliers and maintain consistent production quality.
What batch size can the Blackbox formulation support?
The formulation is scalable. Manufacturers can produce small pilot batches or full-scale commercial volumes without compromising performance.
Does Viaduct provide support during plant trials or initial production runs?
No. The final product is water-resistant, not waterproof. It is designed specifically for internal applications as per Type 1 standards.
How often does the machinery need cleaning during production?
Standard cleaning practices after each batch are sufficient. The formulation does not cause buildup or residue when mixed properly.
What kind of support does Viaduct provide during the initial production stage?
Viaduct offers guidance during your first production batches to ensure the formulation performs exactly as expected. Our team helps verify mixing ratios, process flow, and QC checkpoints.
Do you provide technical documentation with the Blackbox?
Yes. Every Blackbox comes with a complete technical package, including the formula, mixing ratios, raw material specifications, QC standards, and production workflow.
Can Viaduct help us identify the right raw materials or suppliers?
Absolutely. We guide you on the correct grade of cement, fillers, and additives required to maintain consistent Type 1 adhesive performance.
Is ongoing technical support available after purchase?
Yes. Manufacturers receive continuous support for troubleshooting, quality optimization, and production queries as needed.
Do we need specialized chemists or R&D staff to manage the formulation?
No. The Blackbox is designed to eliminate formulation complexity. Your existing production team can follow the step-by-step process without the need for expert chemists.
Can the formulation be adapted for regional raw materials?
Yes, minor adjustments can be guided based on your local raw material availability while maintaining Type 1 performance standards.
Does Viaduct support plant trials or pilot batch production?
Yes. If required, we assist during pilot batches to ensure the formulation implementation is accurate.
What happens if a batch does not meet expected QC parameters?
We have a simple process developed by our expert research team. If the expected QC parameters are not met, our team helps you identify the root cause of raw material variation, mixing time, moisture, or process deviation, and provides corrective guidance.
Can Viaduct help us improve our adhesive performance over time?
Yes. We continuously update our formulations based on new technologies, and manufacturers can upgrade to enhanced versions at any time.
What after-sales support is included?
Support includes troubleshooting, QC improvements, process optimization, guidance on raw materials, and anytime assistance through calls or email.
How should the Viaduct Blackbox polymer be stored?
Store it in a cool, dry place away from direct moisture. Keep the container sealed when not in use to maintain stability.
Does the Blackbox polymer have a specific shelf life?
Yes. The shelf life is mentioned on the package. When stored under recommended conditions, the polymer maintains full performance throughout its validity period.
Are there any special storage conditions for raw materials used with the formulation?
Cement, fillers, and additives should be kept in moisture-free, well-ventilated areas. Avoid exposure to humidity and water to prevent lump formation.
How should production equipment be maintained for consistent results?
Regular cleaning of mixers and conveyors ensures no residue contaminates the next batch. Standard dry cleaning between batches is usually sufficient.
What environmental conditions should be maintained during production?
Avoid producing in extremely humid environments. Proper ventilation and controlled humidity help maintain adhesive quality.
How can we prevent moisture from affecting the formulation?
Always keep lids tightly closed, store raw materials on pallets, and avoid floor contact to prevent moisture absorption.
How should finished Tile Adhesive Type 1 be stored?
Store finished adhesive bags in dry conditions, stacked on pallets, away from walls and other sources of dampness to preserve bonding performance.
What precautions should be taken during handling?
Handle the polymer with clean, dry tools. Do not expose to water or open containers in humid surroundings to preserve its integrity.
Can improper storage affect final adhesive performance?
Yes. Exposure to moisture or improper storage conditions can impact open time, workability, and adhesion strength. Proper care ensures consistent output.
Are there any safety measures during handling?
Standard industrial PPE, including gloves, masks, and goggles, should be used to ensure safe handling during mixing and production.
Related Products
Explore our complete range of construction materials and solutions that complement AAC blocks for your building projects
Industry Knowledge Hub
Lorem ipsum dolor sit amet, consectetur adipiscing elit. Ut elit tellus, luctus nec ullamcorper mattis, pulvinar dapibus leo.
Still Have Questions?
Our technical experts are here to help with your specific project requirements and questions.
Contact Us
Get in Touch
Need support with formulations, manufacturing, or product selection? Contact us and our team will guide you with the right solution.
